R2R Wet Chemistry System
The IMPEDIO wet chemistry system by SINGULUS TECHNOLOGIES is a state-of-the-art Roll-to-Roll solution designed for the wet chemical processing of thin-film materials on flexible substrates, such as metal and polymer foils.
Originally developed for thin-film solar cell manufacturing, the system has continuously evolved into a key technology for advanced applications, offering unparalleled precision, scalability, and efficiency.
Enabling the Future of Solid-State Battery (SSB) Production
One of the most crucial applications of the IMPEDIO system is in the manufacturing of next-generation Solid-State Batteries (SSBs). By providing precise wet chemical processing, it ensures that battery components receive the optimal surface treatment necessary for enhanced performance and longevity.
Key functions of IMPEDIO in SSB production include:
- Pre-treatment of metal and polymer foils used as current collectors or solid electrolyte substrates, ensuring the ideal surface conditions for subsequent layers.
- Selective etching and structuring of battery layers to enhance ionic conductivity and interface adhesion, both of which are critical for improving battery efficiency and durability.
- High-precision cleaning, which eliminates contaminants and residues before the application of solid electrolyte layers, ensuring defect-free deposition and superior layer integration.
With its advanced Roll-to-Roll processing capabilities, the IMPEDIO system is an essential tool for scaling up solid-state battery production. It enables cost-effective, large-scale manufacturing of flexible, high-performance batteries, helping to drive the next generation of energy storage solutions.
Key Features of the IMPEDIO System
- Flexible Substrate Processing – Handles foil widths ranging from 100 mm to 1,000 mm, with custom sizes available upon request.
- Versatile Substrate Compatibility – Suitable for polyimide (PI) and metal foils, making it an ideal choice for solid-state battery components.
- Optimized Process Time – Ensures high productivity with a typical processing time of 10 to 14 minutes.
- Enhanced Surface Preparation – Provides optimized surface treatment for solid electrolytes and electrode coatings, ensuring superior material bonding.
- Precise Etching & Cleaning – Improves adhesion and ion transport between battery layers, contributing to overall performance improvements.
- Roll-to-Roll Manufacturing Support – Enables efficient, large-scale production of next-generation flexible battery designs.
General Advantages of the IMPEDIO Wet Chemistry System
- Low Operating Costs – Optimized processes reduce overall production expenses.
- Low Process Temperatures – Ensures the gentle treatment of sensitive battery materials.
- High Availability – With an uptime of over 98%, the system guarantees continuous and reliable production.
- Efficient Chemical Usage – Reduces chemical consumption, minimizing both costs and environmental impact.
- One-Sided Coating – Allows precise, controlled application of electrolytes or other functional layers.
- Double-Sided Etching & Cleaning – Supports both spray and immersion processes for enhanced material processing.
- Consistent Process Results – Ensures uniform coating quality and high-performance layers across all processed foils.
- Automated Dosing & Mixing – Guarantees precise chemical control, reducing waste and variability.
- Optimized DI Water Usage – Reduces deionized water consumption, making the process more sustainable.
- Streak-Free Drying – Delivers a high-quality, clean surface free from imperfections.
- Waste & Exhaust Management – Ensures environmentally friendly operation, meeting strict sustainability standards.
- Seamless Network Integration – Compatible with production and quality monitoring systems, providing real-time data access.
- Industry Compliance – Fully meets European and US safety regulations, ensuring a secure and reliable operation.
IMPEDIO – A Future-Ready Solution for Large-Scale Energy Storage
With its scalable Roll-to-Roll processing, IMPEDIO is an essential enabler for next-generation battery production. By integrating advanced wet chemistry processing, manufacturers benefit from higher efficiency, improved interface quality, and significantly lower defect rates. As the demand for energy storage technologies continues to grow, IMPEDIO’s cutting-edge capabilities position it as a cornerstone technology for the future of battery manufacturing and thin-film processing.
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Phone: +49 6188 440-1292
Email: sales@singulus.de