POLYCOATER
POLYCOATER Inline Sputtering (Metallizing / Coating) System
Features of the PVD Sputtering (Metallizing/Coating) System POLYCOATER
- Inline PVD sputtering (metallizing/coating) system, with high cycle time, for high throughput
- Target materials e.g. Al, Cu, Cr, Zr, CuAl, Ag, Au, Stainless steel
- Sustainable and eco-friendly process (vs. e.g. galvanic)
- Reproducible layer uniformity and high deposition rates on complex 3D parts
- Pre- and past lacquering module available
- Variety of metallic colors, semi-reflecting
- Suitable for a wide range of materials (plastic, metal, glass, ceramics)
- GMP Compliance Management
PVD Sputtering (Metallizing/Coating) System POLYCOATER – High-Performance Coating
Due to its versatile capabilities, the PVD sputtering (metallizing/coating) system POLYCOATER enables high-quality surface finishing for a wide range of products. When compared to conventional galvanic procedures, this cutting-edge PVD sputtering technology from SINGULUS TECHNOLOGIES provides an environmentally friendly solution. Eliminating harmful substances such as chrome (VI) supports sustainable and efficient production.
Industries like cosmetics and automotive manufacturing benefit significantly from this process. The cosmetics sector requires premium-quality, high-gloss coatings, while automotive suppliers rely on durable chrome-look finishes for essential control elements like buttons and switch levers.
Unlike traditional methods, the coating system by SINGULUS TECHNOLOGIES operates as an inline machine, utilizing sputtering (physical vapor deposition = PVD). This vacuum sputtering technology brings multiple advantages. Instead of batch production with vacuum evaporation deposition, the inline system automates production while reducing costs through shorter cycle times. Additionally, for optimal coating results, components rotate in vacuum throughout the process.
Applications of the POLYCOATER PVD Sputtering System
Designed for high-performance surface finishing, the PVD sputtering (metallizing/coating) system POLYCOATER serves multiple industries. Unlike traditional galvanic processes, this advanced technology offers an environmentally friendly alternative, eliminating hazardous chemicals such as chrome (VI).
Industries benefiting from POLYCOATER’s PVD sputtering technology include:
- Cosmetics – Premium metallic coatings for luxury packaging
- Automotive – Chrome-look buttons, switches, and decorative parts
- Electronics – Conductive & shielding layers for high-tech applications.
Why Choose the POLYCOATER PVD Sputtering System?
Unlike conventional batch production systems, the PVD sputtering (metallizing/coating) system POLYCOATER operates as a fully automated inline machine, improving product consistency and efficiency. With vacuum sputtering technology, manufacturers achieve faster cycle times, lower production costs, and optimized material utilization.
To ensure uniform coating from all angles, components are continuously rotated in vacuum. As an integral part of modern production lines, the POLYCOATER system enhances both product durability and precision, making it an essential solution for multiple industries.
POLYCOATER 68 Sputtering system
The POLYCOATER is an inline vacuum sputtering production system for the fully automatic coating of 3-dimensional plastic parts.
Production cycle time: down to 6 seconds per carrier
1 Substrate per carrier: 480 x 130 x 68 mm
6 Substrates per carrier: Ø 68 x 130 mm
9 Substrates per carrier: Ø 32 x 130 mm
18 Substrates per carrier: Ø 22 x 130 mm
Substrate sizes
Diameter: 68 mm
Height max.: 130 mm
POLYCOATER 90 Sputtering system
The POLYCOATER is an inline vacuum sputtering production system for the fully automatic coating of 3-dimensional plastic parts.
Production cycle time: down to 10 seconds per carrier
1 Substrate per carrier: 480 x 130 x 90 mm
4 Substrate per carrier: Ø 90 x 130 mm
6 Substrates per carrier: Ø 68 x 130 mm
9 Substrates per carrier: Ø 32 x 130 mm
18 Substrates per carrier: Ø 22 x 130 mm
Substrate sizes
Diameter: 90 mm
Height max.: 130 mm
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Phone: +49 6188 440-1292
Email: sales@singulus.de