Inline Painting of 3-dimensional Parts for Multiple Applications
The Cover-it-all Painting System for Various Substrate Dimensions PAINTLINE
The SINGULUS TECHNOLOGIES PAINTLINE is a highly automated integrated system for high throughput demands of painted 3-dimensional parts. All relevant process steps from cleaning to curing are included. It offers the possibility to adjust the configuration to your company‘s facility needs. Its versatile loading mechanism allows for a broad range of part dimensions allowing for flexibility within production for new and modified parts. Ecological aspects are well considered in the design of reusable stainless steel filters, paint collection and low material waste. The PAINTLINE carries state-of-the-art modules and controls known from surface refinement SINGULUS TECHNOLOGIES equipment, such as DECOLINE II or POLYCOATER.
- Cost Effective
- Reliable Process
- Sustainable Process
- Universal Loading
- UV Drying
- 3 substrates per carrier
1,540 substrates/h - 9 substrates per carrier
4,620 substrates/h - 18 substrates per carrier
9,250 substrates/h - 4 substrates per carrier
2,050 substrates/h
- 6 substrates per carrier
3,080 substrates/h - 18 substrates per carrier
9,250 substrates/h
System
Advantages
- Flexible thanks to double spindle carriage with rotary spindles at smaller and larger distances for parts with different dimensions
- Suitable for high solid, waterborne and traditionally solvent based UV paint
- Up to two robots in the painting booth for the application of different primers and top paint colors or types
- 6-axis paint robots with independent control of the three spray guns per robot
- Reproducible coating results thanks to storage of the settings in the PLC
- Fast production change
- Sustainable and low-maintenance thanks to innovative three-stage filter system and most efficient material consumption
- Closed design of the coating booth with fresh air supply via filter ceiling with supply air hood and fan
- Paint drying and curing with four IR radiation fields and UV units at two different positions
1
Manual loading module
2
Pre-cleaning station and deionization
3
Flaming station
4
Brush cleaning
5
Primer coat lacquering module
6
Top coat lacquering module
7
IR-treatment
8
Warm-air oven 60 °C
9
UV curing station
10
Unloading
PAINTLINE
Technical Data
| Uptime | 90 % |
| Yield | 95 % (depending on paint and substrate shape) 95 %） |
| Max. substrate dimensions (mm) | Ø 150 / h 400 |
| Load weight per substrate | Up to 2.5 kg |
| Cycle time | 7 s / carrier |
| Throughput | Up to 9,250 substrates/h |
| Length of installation | ~ 15.5 m |
| Width of installation | ~ 6 m |
| Height of installation | ~ 3 m |
PAINTLINE Compact
The „Little Sister“ for small to medium Size Substrates
The SINGULUS TECHNOLOGIES PAINTLINE Compact has a significantly reduced footprint while still offering the most critical process steps for painting of 3-dimensional substrates. It is the right choice for companies with slightly less variety of part dimensions and lacquering materials to be applied.
The PAINTLINE Compact version is also adjustable in terms of module placement to meet your company’s specific needs.
You have feedback or more questions?
Get in touch with us!
Phone: +49 6188 440-1292
Email: sales@singulus.de